RZ Series Disk Drive ------------------------------------------------------------ Pocket Service Guide Order Number: EK-RZXXD-PS. G01 ------------------------------------------------------------ October 1993 Digital Equipment Corporation makes no representations that the use of its products in the manner described in this publication will not infringe on existing or future patent rights, nor do the descriptions contained in this publication imply the granting of licenses to make, use, or sell equipment or software in accordance with the description. © Digital Equipment Corporation 1993. All Rights Reserved. Printed in U.S.A. The following are trademarks of Digital Equipment Corporation: DEC, DECmailer, DECservice, DSA, DSSI, MicroVAX, MSCP, Q-bus, SERVICenter, VAX, VAXsimPLUS, VMS, and the DIGITAL logo. ------------------------------------------------------------ Contents 1 Introduction 1.1 Formatted Capacity . . . . . . . . . . . 1-2 1.2 Service Strategy . . . . . . . . . . . . . . 1-2 1.3 Associated Documents . . . . . . . . . . 1-2 2 Configurations 2.1 RZ22 and RZ23 Disk Drive Configuration . . . . . . . . . . . . . . . . 2-2 2.2 RZ23L Disk Drive . . . . . . . . . . . . . 2-4 2.3 RZ24 Disk Drive . . . . . . . . . . . . . . 2-5 2.4 RZ24L Disk Drive . . . . . . . . . . . . . 2-6 2.5 RZ25 Disk Drive . . . . . . . . . . . . . . 2-7 2.6 RZ25L Disk Drive . . . . . . . . . . . . . 2-9 2.7 RZ26B Disk Drive . . . . . . . . . . . . . 2-12 2.8 RZ55, RZ56, RZ57, and RZ58 Disk Drives . . . . . . . . . . . . . . . . . . . . . 2-14 2.9 RZ73 Disk Drive . . . . . . . . . . . . . . 2-16 3 Troubleshooting 4 FRU Procedures 4.1 Service Strategy . . . . . . . . . . . . . . 4-1 4.2 Removing and Replacing RZ22 and RZ23 FRUs . . . . . . . . . . . . . . . . . 4-2 4.3 Replacing RZ23L, RZ24, RZ24L, RZ25, RZ25L, and RZ26B FRUs . . . 4-4 4.4 Removing and Replacing RZ55 FRUs . . . . . . . . . . . . . . . . . . . . . 4-5 4.5 Removing and Replacing RZ56, RZ57, and RZ58 FRUs . . . . . . . . . . 4-8 iii 4.6 Removing and Replacing RZ73 FRUs . . . . . . . . . . . . . . . . . . . . . 4-11 5 Recommended Spare Parts Figures 2-1 RZ22 and RZ23 Drive Module Layout . . . . . . . . . . . . . . . . . . 2-2 2-2 RZ23L Drive Module Layout . . . . . . . . . . . . . . . . . . 2-4 2-3 RZ24 Drive Module Layout . . . 2-5 2-4 RZ24L Drive Module Layout . . . . . . . . . . . . . . . . . . 2-6 2-5 RZ25 Drive Module Layout . . . 2-7 2-6 RZ25L Drive Module Layout . . . . . . . . . . . . . . . . . . 2-9 2-7 RZ26B Drive Module Layout . . . . . . . . . . . . . . . . . . 2-12 2-8 RZ55, RZ56, RZ57, and RZ58 Drive SCSI Connectors . . . . . . 2-14 2-9 RZ73 Drive SCSI Connectors . . . . . . . . . . . . . . . 2-16 3-1 RZxx Troubleshooting Flowcharts . . . . . . . . . . . . . . . 3-2 4-1 RZ22 and RZ23 Drive Module/Frame Removal . . . . . . 4-3 4-2 RZ55 Drive Bezel Removal . . . . 4-6 4-3 RZ55 Drive Module Removal . . . . . . . . . . . . . . . . 4-7 4-4 RZ56 Bezel Removal . . . . . . . . 4-9 4-5 RZ56, RZ57, and RZ58 Drive Module or HDA Removal . . . . . 4-10 4-6 Separating the RZ73 HDA from the Drive Module . . . . . . . . . . 4-12 iv 4-7 Disconnecting the RZ73 Flex Circuit . . . . . . . . . . . . . . . . . . 4-13 Tables 2-1 RZ22 and RZ23 Jumpers . . . . . 2-3 2-2 RZ23L Jumpers . . . . . . . . . . . 2-4 2-3 RZ24 Jumpers . . . . . . . . . . . . 2-5 2-4 RZ24L Jumpers . . . . . . . . . . . 2-6 2-5 RZ25 Jumpers (J5 and J6) . . . . 2-8 2-6 RZ25L Jumpers (J2, J5, and J6) . . . . . . . . . . . . . . . . . . . . 2-10 2-7 RZ26B Jumpers . . . . . . . . . . . 2-13 2-8 RZ55, RZ56 RZ57, and RZ58 Drive SCSI ID . . . . . . . . . . . . 2-15 2-9 RZ73 SCSI ID Selection . . . . . . 2-17 v 1 ------------------------------------------------------------ Introduction The RZ22, RZ23, RZ23L, RZ24, RZ24L, RZ25, RZ25L, and RZ26B hard disk drives are half-height, high- density, 3.5-inch Winchester disk drives for use with low-end desktop and workstation systems. These random-access rotating memory devices store data in fixed-length blocks on 90-mm, thin film, rigid media disks. The drives are designed to be mounted horizontally, vertically, and upside-down. They have small computer system interface (SCSI) capability. The RZ55, RZ56, RZ57, RZ58, and RZ73 hard disk drives are high-performance 5.25-inch drives. These random-access rotating memory devices store data in fixed-length blocks on 130-mm, thin film, rigid media disks. The drives are designed to be mounted horizontally or vertically in a system enclosure (such as a BA213 or BA400) or expansion box (such as the BA40 or BA42). The RZ series disk drives conform to the common command set (CCS). The medium contained within each RZ series disk drive is a fixed, nonremovable head/disk assembly (HDA). Introduction 1-1 Introduction 1.1 Formatted Capacity 1.1 Formatted Capacity ------------------------------------------------------------ 3.5-Inch Drives 5.25-Inch Drives ------------------------------------------------------------ RZ22 RZ23 RZ23L RZ24 RZ24L RZ25 RZ25L RZ26B 52Mb 104Mb 121Mb 209Mb 245Mb 426Mb 535Mb 1.05Gb RZ55 RZ56 RZ57 RZ58 RZ73 332Mb 665Mb 1.0Gb 1.3Gb 2.0Gb ------------------------------------------------------------ 1.2 Service Strategy For the RZ23L, RZ24, RZ24L, RZ25, RZ25L, RZ26B, and RZ58 the entire disk drive is replaced. For the RZ22, RZ23, and RZ55 disk drives replace the drive module and then the entire drive option. For the RZ56, RZ57, and RZ73 disk drives replace the drive module and then the HDA. 1.3 Associated Documents DECstation 3100 Maintenance Guide EK-291AA-MG DECstation 2100/3100 Maintenance Guide EK-291AB-MG DECstation 5000 Maintenance Guide EK-370AA-MG MicroVAX 3100 Maintenance Guide EK-A0297-MG VAXstation 3100 Maintenance Guide EK-285AA-MG VAXstation 35xx Maintenance Guide EK-258AA-MG 1-2 Introduction 2 ------------------------------------------------------------ Configurations The RZ series disk drives are not designed to be internally terminated. The SCSI bus, however, must be terminated. Therefore, termination must be done within the host system itself or expansion boxes. Refer to the figures in this chapter for the location of the SCSI ID jumpers. If you receive a drive or drive module with the terminator resistor packs installed, use needlenose pliers to remove them. The terminator resistor packs are located just behind the SCSI port connector. Refer to the system documentation for information on the correct termination of the SCSI bus. A brief list of system maintenance guides can be found in Section 1.3. Configurations 2-1 Configurations 2.1 RZ22 and RZ23 Disk Drive Configuration 2.1 RZ22 and RZ23 Disk Drive Configuration Figure 2-1 RZ22 and RZ23 Drive Module Layout 2-2 Configurations Configurations 2.1 RZ22 and RZ23 Disk Drive Configuration Table 2-1 RZ22 and RZ23 Jumpers ------------------------------------------------------------ SCSI ID E1 E2 E3 E4 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out In Out In Out In Out In Out Out In In Out Out In In Out Out Out Out In In In In Out Out Out Out Out Out Out Out E5 1 is Out E6 1 is In ------------------------------------------------------------ 1 E5 and E6 are present on drive/modules with revision levels BO2 or higher. Manufacturing use only. ------------------------------------------------------------ Configurations 2-3 Configurations 2.2 RZ23L Disk Drive 2.2 RZ23L Disk Drive Figure 2-2 RZ23L Drive Module Layout Table 2-2 RZ23L Jumpers ------------------------------------------------------------ SCSI ID E1 E2 E3 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out In Out In Out In Out In Out Out In In Out Out In In Out Out Out Out In In In In ------------------------------------------------------------ 2-4 Configurations Configurations 2.3 RZ24 Disk Drive 2.3 RZ24 Disk Drive Figure 2-3 RZ24 Drive Module Layout Table 2-3 RZ24 Jumpers ------------------------------------------------------------ SCSI ID E1 E2 E3 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out In Out In Out In Out In Out Out In In Out Out In In Out Out Out Out In In In In ------------------------------------------------------------ Configurations 2-5 Configurations 2.4 RZ24L Disk Drive 2.4 RZ24L Disk Drive Figure 2-4 RZ24L Drive Module Layout Table 2-4 RZ24L Jumpers ------------------------------------------------------------ SCSI ID A2 A1 A0 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out Out Out Out In In In In Out Out In In Out Out In In Out In Out In Out In Out In ------------------------------------------------------------ 2-6 Configurations Configurations 2.5 RZ25 Disk Drive 2.5 RZ25 Disk Drive Figure 2-5 RZ25 Drive Module Layout Configurations 2-7 Configurations 2.5 RZ25 Disk Drive Table 2-5 RZ25 Jumpers (J5 and J6) ------------------------------------------------------------ SCSI ID (J5) A 2 A 1 A 0 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out In Out In Out In Out In Out Out In In Out Out In In Out Out Out Out In In In In ------------------------------------------------------------ J6 Jumper 2 ------------------------------------------------------------ Out Spin-up on power-up. In Spin-up on SCSI command. Note that jumpers 5, 7, and 8 are always present. ------------------------------------------------------------ 2-8 Configurations Configurations 2.6 RZ25L Disk Drive 2.6 RZ25L Disk Drive Figure 2-6 RZ25L Drive Module Layout Configurations 2-9 Configurations 2.6 RZ25L Disk Drive Table 2-6 RZ25L Jumpers (J2, J5, and J6) ------------------------------------------------------------ J2 1 Setting Description ------------------------------------------------------------ RES Off ------------------------------------------------------------ /On Reserved. DS ME Off ------------------------------------------------------------ Off ------------------------------------------------------------ Spin-up on power-up. Off On Spin-up on SCSI command. On Off Spin-up delayed by SCSI ID times 12 seconds after powerup. On On Spin-up on START UNIT command from host. Delayed start is overridden and does not apply when ME is installed. WP On Write protection enabled. Off ------------------------------------------------------------ Write protection disabled. PE On Parity checking and parity error reporting enabled. Off ------------------------------------------------------------ Parity checking and parity error reporting disabled RES Off ------------------------------------------------------------ /On Reserved. TP TP Off Off No terminator power connected to drive terminators or SCSI bus I/O pin 26. On ------------------------------------------------------------ Off Drive supplies its own terminator power only. ------------------------------------------------------------ 1 Underlined functions are factory defaults. (continued on next page) 2-10 Configurations Configurations 2.6 RZ25L Disk Drive Table 2-6 (Cont.) RZ25L Jumpers (J2, J5, and J6) ------------------------------------------------------------ J2 1 Setting Description ------------------------------------------------------------ Off On Drive supplies power to SCSI bus I/O pin 26 only. When drives have differential I/O circuits, a jumper on the right TP position may be needed to power external terminators. On On ------------------------------------------------------------ Drive supplies terminator power to itself via an internal connection and to SCSI bus I/O pin 26. This is a legal jumper setting. TP Position A On Horizontal jumper across both TP positions closest to the PCB edge; connects terminator power from SCSI bus I/O pin 26 to the drive's internal terminators. Off See above explanations for TP jumpers. disabled ------------------------------------------------------------ J5 & J6 2 SCSI ID A 0 A 1 A 2 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out In Out In Out In Out In Out Out In In Out Out In In Out Out Out Out In In In In ------------------------------------------------------------ 1 Underlined functions are factory defaults. 2 Use either J5 or J6, but not both. ------------------------------------------------------------ Configurations 2-11 Configurations 2.7 RZ26B Disk Drive 2.7 RZ26B Disk Drive Figure 2-7 RZ26B Drive Module Layout 2-12 Configurations Configurations 2.7 RZ26B Disk Drive Table 2-7 RZ26B Jumpers ------------------------------------------------------------ SCSI ID (J4) 12 11 10 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out In Out In Out In Out In Out Out In In Out Out In In Out Out Out Out In In In In ------------------------------------------------------------ J4 Jumper 5 ------------------------------------------------------------ Out Spin-up on SCSI command. In Spin-up on power-up. ------------------------------------------------------------ Jumper Position Description ------------------------------------------------------------ J6(pins 1-2) In Power to SCSI Busterm Power. J2(pins 1-2) In Active terminators disabled. ------------------------------------------------------------ Configurations 2-13 Configurations 2.8 RZ55, RZ56, RZ57, and RZ58 Disk Drives 2.8 RZ55, RZ56, RZ57, and RZ58 Disk Drives Figure 2-8 RZ55, RZ56, RZ57, and RZ58 Drive SCSI Connectors 2-14 Configurations Configurations 2.8 RZ55, RZ56, RZ57, and RZ58 Disk Drives Table 2-8 RZ55, RZ56 RZ57, and RZ58 Drive SCSI ID ------------------------------------------------------------ SCSI ID 3 2 1 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out Out Out Out In In In In Out Out In In Out Out In In Out In Out In Out In Out In ------------------------------------------------------------ The RZ57 and RZ58 can be set to spin up when power is applied to the host system. These jumpers can be seen in Figure 2-8. Note that when the jumper is removed on the RZ57, the spin up option is enabled. The spin up option is also enabled when the jumper is in place on the RZ58. When the spin up option is disabled, the drive will only spin up with a SCSI command. Configurations 2-15 Configurations 2.9 RZ73 Disk Drive 2.9 RZ73 Disk Drive Figure 2-9 RZ73 Drive SCSI Connectors 2-16 Configurations Configurations 2.9 RZ73 Disk Drive Table 2-9 RZ73 SCSI ID Selection ------------------------------------------------------------ SCSI ID Switch Positions 1 1 2 3 ------------------------------------------------------------ 0 1 2 3 4 5 6 7 Out Out Out Out In In In In Out Out In In Out Out In In Out In Out In Out In Out In ------------------------------------------------------------ Jumper 13 and 14 ------------------------------------------------------------ Out Spin-up on power-up. In Spin-up on SCSI command. ------------------------------------------------------------ 1 SCSI address 7 is normally assigned to a system adapter. ------------------------------------------------------------ Configurations 2-17 3 ------------------------------------------------------------ Troubleshooting The RZxx disk drives depend on system-based diagnostics for troubleshooting. If you are going to use these diagnostics, make sure that you adhere to all system configuration criteria such as loopback connectors. Check the following to determine if the drive is faulty: · Make sure the drive is connected (both power and signal cables). · Make sure there is power to the drive. · Make sure the drive is correctly configured. ------------------------------------------------------------ Note ------------------------------------------------------------ Check SCSI ID before and after replacing the drive module. ------------------------------------------------------------ ------------------------------------------------------------ Note ------------------------------------------------------------ If the RZ23L and RZ25 disk drives fail replace the entire disk drive. ------------------------------------------------------------ ------------------------------------------------------------ Note ------------------------------------------------------------ Not all RZxx disk drives will use all of the troubleshooting flowcharts. ------------------------------------------------------------ Figure 3-1 shows the logical procedure for troubleshooting an RZ drive in a system. Troubleshooting 3-1 Troubleshooting Figure 3-1 RZxx Troubleshooting Flowcharts (continued on next page) 3-2 Troubleshooting Troubleshooting Figure 3-1 (Cont.) RZxx Troubleshooting Flowcharts (continued on next page) Troubleshooting 3-3 Troubleshooting Figure 3-1 (Cont.) RZxx Troubleshooting Flowcharts (continued on next page) 3-4 Troubleshooting Troubleshooting Figure 3-1 (Cont.) RZxx Troubleshooting Flowcharts Troubleshooting 3-5 4 ------------------------------------------------------------ FRU Procedures This chapter describes procedures for removing and replacing the drive module/frame on the HDA. ------------------------------------------------------------ CAUTION ------------------------------------------------------------ Wear a properly grounded antistatic wrist strap, available in the Digital antistatic kit (Part number 29-26246-00), and use care when handling the drive. ------------------------------------------------------------ 4.1 Service Strategy For the RZ23L, RZ24, RZ24L, RZ25, RZ25L, RZ26B, and RZ58 the entire disk drive is replaced. For the RZ22, RZ23, and RZ55, disk drives replace the drive module and then the entire drive option. For the RZ56, RZ57, and RZ73 disk drives replace the drive module and then the HDA. Set the SCSI ID jumpers to match those of the replaced drive module or drive. FRU Procedures 4-1 FRU Procedures 4.2 Removing and Replacing RZ22 and RZ23 FRUs 4.2 Removing and Replacing RZ22 and RZ23 FRUs Follow these steps to replace the drive module for the RZ22 and RZ23 disk drives (see Figure 4-1): 1. Remove the drive from the system enclosure and position the drive. 2. Remove the HDA interconnect cable at the HDA end, not at the drive module/frame end. 3. Remove the two screws using a 1/16-inch hex driver. 4. Holding the drive in your left hand, push the HDA back against the rear grommets with your right hand and pull the front of the HDA up and straight out, away from the drive module/frame. 4-2 FRU Procedures FRU Procedures 4.2 Removing and Replacing RZ22 and RZ23 FRUs Figure 4-1 RZ22 and RZ23 Drive Module/Frame Removal FRU Procedures 4-3 FRU Procedures 4.3 Replacing RZ23L, RZ24, RZ24L, RZ25, RZ25L, and RZ26B FRUs 4.3 Replacing RZ23L, RZ24, RZ24L, RZ25, RZ25L, and RZ26B FRUs The RZ23L, RZ24, RZ24L, RZ25, RZ25L, and RZ26B disk drives are one piece FRUS. The term Generic SCSI Device refers to RZ23L disk drives that are embedded in the system. For VMS operating systems: · Version 5.4.1 operating system will identify the RZ23L as an RZ23L disk drive. · Version 5.3.x operating system or earlier will identify the RZ23L as a Generic SCSI Device. At the console prompt type SHOW DEVICE. This command will perform an inquiry to the drive and identify the correct ID of the RZ23L disk drive. For ULTRIX operating systems: · Version 4.1 operating system will identify the RZ23L as an RZ23L disk drive. · Version 4.0 operating system or earlier will identify the RZ23L as a Generic SCSI Device. At the console prompt type SCSI PB to display the RZ23L as an RZ23L disk drive. Follow the procedure described in Section 4.2. 4-4 FRU Procedures FRU Procedures 4.4 Removing and Replacing RZ55 FRUs 4.4 Removing and Replacing RZ55 FRUs ------------------------------------------------------------ CAUTION ------------------------------------------------------------ Do not remove or alter any of the jumpers on the drive module as this may result in damage to the drive module or HDA. Set the SCSI ID jumpers to match those of the replaced drive module or drive. ------------------------------------------------------------ Follow these steps to remove the bezel (see Figure 4-2): 1. Position the drive with the module face up, and turn the drive so the bezel is facing away from you. 2. Unplug the LED flex cable. 3. Hold the sides of the bezel with the palms of your hands, with your fingers resting on the front of the bezel and position your thumbs on the back of the bezel above the locking pins. 4. Carefully apply outward pressure to the bezel with your thumbs until the two bezel locking pins clear the holes in the frame. Note that the bezel must flex about 1/8 inch to clear the pins. 5. While the bezel is flexed, slide it upward until movement stops (about 3/8 inch). This frees the upper bezel clips from the upper frame slots. 6. Push the bezel away from the drive. This frees the lower bezel clips from the lower frame slots and releases the bezel. FRU Procedures 4-5 FRU Procedures 4.4 Removing and Replacing RZ55 FRUs Figure 4-2 RZ55 Drive Bezel Removal Once you have removed the bezel from the drive, follow these steps to remove the drive module (see Figure 4-3): 1. Remove the screws labeled 1, 2, 3, and 4. 2. Unplug the spindle motor connector at J5. 3. Lift the drive module up and out of the drive. 4. Unplug the preamplifier cable connector at the auxiliary board. 5. Lift the drive module and auxiliary board up and out of the drive. 6. Remove the screw and speednut holding the drive module. 7. Unplug the auxiliary board from J9 on the drive module. 4-6 FRU Procedures FRU Procedures 4.4 Removing and Replacing RZ55 FRUs 8. Exchange the bad module with the replacement, and check the drive module configuration. Figure 4-3 RZ55 Drive Module Removal FRU Procedures 4-7 FRU Procedures 4.5 Removing and Replacing RZ56, RZ57, and RZ58 FRUs 4.5 Removing and Replacing RZ56, RZ57, and RZ58 FRUs Use the following procedure for the two FRUs of a RZ56 and RZ57 disk drive. The RZ58 disk drive is a single FRU device. However, if the customer data is critical use this same procedure to replace the failed drive module using the drive module from your spare RZ58-E. If the failure continues, return the spare drive module to the spare RZ58-E HDA and replace the entire failed customer drive. ------------------------------------------------------------ CAUTION ------------------------------------------------------------ Do not remove or alter any of the jumpers on the drive module as this may result in damage to the drive module or HDA. Set the SCSI ID jumpers to match that of the replaced drive module or drive. ------------------------------------------------------------ To remove the bezel on the RZ56 only, refer to Figure 4-4. (The RZ57 and RZ58 disk drives do not have a bezel.) 1. Position the drive with the module face up, and turn the drive so the bezel is facing away from you. 2. Unplug the LED flex cable. 3. Hold the sides of the bezel with the palms of your hands, with your fingers resting on the front of the bezel. Position your thumbs on the back of the bezel above the locking pins. 4. Carefully apply outward pressure to the bezel with your thumbs until the two bezel-locking pins clear the holes in the frame. Note that the bezel must flex about 1/8 inch to clear the pins. 4-8 FRU Procedures FRU Procedures 4.5 Removing and Replacing RZ56, RZ57, and RZ58 FRUs 5. While the bezel is flexed, slide it upward until movement stops (about 3/8 inch). This frees the upper bezel clips from the upper frame slots. 6. Push the bezel away from the drive. This frees the lower bezel clips from the lower frame slots and releases the bezel. Figure 4-4 RZ56 Bezel Removal To remove the module, follow these steps: 1. Remove the screws labeled 1, 2, 3, and 4. 2. Unplug the spindle motor connector at J5. 3. Lift the drive module up and out of the drive. 4. Unplug the data cable connector at J6. FRU Procedures 4-9 FRU Procedures 4.5 Removing and Replacing RZ56, RZ57, and RZ58 FRUs 5. Exchange the bad module with the replacement module, and check the drive module configuration. Figure 4-5 RZ56, RZ57, and RZ58 Drive Module or HDA Removal 4-10 FRU Procedures FRU Procedures 4.6 Removing and Replacing RZ73 FRUs 4.6 Removing and Replacing RZ73 FRUs ------------------------------------------------------------ CAUTION ------------------------------------------------------------ Do not handle the ISE unless you are wearing a properly grounded antistatic wrist strap. When working on the ISE, place it on an antistatic pad. ------------------------------------------------------------ ------------------------------------------------------------ CAUTION ------------------------------------------------------------ Handle the ISE with care. Excessive shock can cause damage to the HDA. ------------------------------------------------------------ ------------------------------------------------------------ CAUTION ------------------------------------------------------------ Do not lose the screws or use screws other than those that come with the device (DEC part number 90-00039-07). Replacement screws must be the same type and size (6/32 x 1/4" flathead) or the HDA might be damaged. ------------------------------------------------------------ Follow these steps to separate the drive module from the HDA: 1. Remove the four screws securing the drive module to the HDA. 2. Carefully separate the drive module from the HDA, as shown in Figure 4-6. Be sure to lift the drive module from the end with the DSSI connector, separating the spindle motor from its socket on the drive module. Take care not to stress the flex circuit. 3. Carefully remove the connector attaching the flex circuit to the drive module, as shown in Figure 4-7. FRU Procedures 4-11 FRU Procedures 4.6 Removing and Replacing RZ73 FRUs Figure 4-6 Separating the RZ73 HDA from the Drive Module 4-12 FRU Procedures FRU Procedures 4.6 Removing and Replacing RZ73 FRUs Figure 4-7 Disconnecting the RZ73 Flex Circuit 4. Replace the faulty FRU and reconnect the flex circuit to the connector on the drive module. 5. Swing the drive module into position over the HDA and line up the four screw holes in the module over the corresponding holes in the HDA. Gently apply enough pressure to seat the pins from the spindle motor into the spindlesocket on the drive module. 6. Replace the four screws that secure the drive module to the HDA. These screws MUST be tightened firmly, as the drive module is subjected to vibration when the device is running. FRU Procedures 4-13 FRU Procedures 4.6 Removing and Replacing RZ73 FRUs 7. Reattach any mounting hardware and reinstall the ISE into the enclosure. 8. Set the SCSI ID jumpers to match that of the replaced drive module or drive. ------------------------------------------------------------ CAUTION ------------------------------------------------------------ Make sure the screws are not touching the HDA. ------------------------------------------------------------ 4-14 FRU Procedures 5 ------------------------------------------------------------ Recommended Spare Parts RZxx Disk Drive Major FRUs Drive Part Number RZ22 RZ23 RZ23L RZ24 RZ24L RZ25 RZ25L RZ26B RZ55 RZ56 RZ57 RZ58 RZ73 RZ22-E RZ23-E RZ23L-E RZ24-E RZ24L-0 RZ25-E RZ25L-E RZ26B-E RZ55-E n/a n/a RZ58-E n/a ID Jumpers Part Number .019 inch .025 inch 29-28229-01 29-28228-01 Continued on the next page. Recommended Spare Parts 5-1 Recommended Spare Parts RZxx Disk Drive Major FRUs HDA Part Number RZ22 RZ23 RZ23L RZ24 RZ24L RZ25 RZ25L RZ26B RZ55 RZ56 RZ57 RZ58 RZ73 n/a n/a n/a n/a n/a n/a n/a n/a n/a 29-27890-01 29-28158-01 n/a 70-28814-01 Drive Module Part Number RZ22 RZ23 RZ23L RZ24 RZ24L RZ25 RZ25L RZ26B RZ55 RZ56 RZ57 RZ58 RZ73 29-27240-01 29-27240-01 n/a n/a n/a n/a n/a n/a 29-27347-01 29-27889-01 29-28159-01 n/a 54-19110-01 1 54-19131-01 2 ------------------------------------------------------------ 1 Part number accomodates single ended. 2 Part number accomodates differential. 5-2 Recommended Spare Parts